Hot Wire TIG m Vertical Cladding System (VCS) Multifunctional Hot Wire TIG Cladding welding Machine

Applications:

Basematerial:A105,A350 LF2, A694 F42~F70, AISI 4130, 30CrMo, SS304/304L, SS316/316L, SS410, F51, F55, WCB, LCB casting, forged materials or pipe base materials;

WeldConsumables: ERNiCrMo-3, ERNiFeCr-1, ER316L, ER2594, ERCCoCr-E, ERCCoCr-A, ERNi1, ERCuNi and other wires with diameter of φ1.2; Cladthickness: 1~3mm/layer, multilayer cladding, standard clad thickness will be 3.2mm, FL+2mm dilution will be less than 5%;

Quality requirements: Liquid Penetrant Testing as per ASTM E165 & ASTMV requirements. First time yield for intersection surface cladding will be >95%, bore or flat surface cladding >98%, ring groove cladding >96%.

Weldingprocess: Automatic TIG hotwire;

WeldingPosition: 2G or 1G typically.

Equipment Key Components

1. Automatic welding machine system: Two-dimensional CNC motion guide, 3mX2.8m 1.6mX1.9m cross operator, effective travel , welding turntable, automatic water-cooled torch, and other components.

2. Welding Power Source system: The welding power supply is powered by TETRIX 452 DC-type DC pulse arc welding power supply produced by EWM AG, Germany and TETRIX 200 SMART HOT WIRE power source and self-developed water-cooled torch.

3. Automatic control system i-CLAD 100: including main control cabinet, hand held controller, ICON and MOONS servo control system, CompactLogix 5370 controller.

4. Water cooling system: Constant temperature water cooling system